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Thursday, May 5, 2016

Stress,Strain and Young's Modulus

Stress

Stress is "force per unit area" - the ratio of applied force F to cross section area - defined as "force per area".
tensile compressive shear force
  • tensile stress - stress that tends to stretch or lengthen the material - acts normal to the stressed area
  • compressive stress - stress that tends to compress or shorten the material - acts normal to the stressed area
  • shearing stress - stress that tends to shear the material - acts in plane to the stressed area at right-angles to compressive or tensile stress

Tensile or Compressive Stress - Normal Stress

Tensile or compressive stress normal to the plane is usually denoted "normal stress" or "direct stress" and can be expressed as
σ = Fn / A         (1)
where
σ = normal stress ((Pa) N/m2, psi)
Fn = normal component force (N, lbf (alt. kips))
A = area (m2, in2)
  • a kip is a non-SI unit of force - it equals 1,000 pounds-force
  • 1 kip = 4448.2216 Newtons (N) = 4.4482216 kilonewtons (kN)

Example - Tensile Force acting on a Rod

A force of 10 kN is acting on a circular rod with diameter 10 mm. The stress in the rod can be calculated as
σ = (10 103 N) / (π ((10 10-3 m) / 2)2)
   = 127388535 (N/m2
   = 127 (MPa)

Example - Force acting on a Douglas Fir Square Post

A compressive load of 30000 lb is acting on short square 6 x 6 in post of Douglas fir. The dressed size of the post is 5.5 x 5.5 in and the compressive stress can be calculated as
σ = (30000 lb) / ((5.5 in) (5.5 in))
   = 991 (lb/in2, psi)

Shear Stress

Stress parallel to the plane is usually denoted "shear stress" and can be expressed as
τ = Fp / A         (2)
where
τ = shear stress ((Pa) N/m2, psi)
Fp = parallel component force (N, lbf)
A = area (m2, in2)

Strain

Strain is defined as "deformation of a solid due to stress" and can be expressed as
ε = dl / lo
   = σ / E         (3)
where
dl = change of length (m, in)
lo = initial length (m, in)
ε = unit less measure of engineering strain
E = Young's modulus (Modulus of Elasticity) (N/m2 (Pa), lb/in2 (psi))
  • Young's modulus can be used to predict the elongation or compression of an object.

Example - Stress and Change of Length

The rod in the example above is 2 m long and made of steel with Modulus of Elasticity 200 GPa. The change of length can be calculated by transforming (3) as
 dl = σ l/ E
     = (127 106 Pa) (2 m) / (200 109 Pa) 
     = 0.00127 (m)
     = 1.27 (mm)

Young's Modulus - Modulus of Elasticity (or Tensile Modulus) - Hooke's Law 

Most metals deforms proportional to imposed load over a range of loads. Stress is proportional to load and strain is proportional to deformation as expressed with Hooke's law
E = stress / strain
   = σ / ε
   = (Fn / A) / (dl / lo)         (4)
where
E = Young's modulus (N/m2) (lb/in2, psi)
Modulus of Elasticity, or Young's Modulus, is commonly used for metals and metal alloys and expressed in terms 106 lbf/in2, N/m2 or Pa. Tensile modulus is often used for plastics and is expressed in terms 105 lbf/in2 or GPa.

Shear Modulus

S = stress / strain
   = τ / γ
   = (Fp / A) / (s / d)         (5)
where
S = shear modulus (N/m2) (lb/in2, psi)
τ  = shear stress ((Pa) N/m2, psi)
γ = unit less measure of shear strain
Fp = force parallel  to the faces which they act
A = area (m2, in2)
s = displacement of the faces (m, in)
d = distance between the faces displaced (m, in)

Elastic Moduli

Elastic moduli for some common materials:
MaterialYoung's ModulusShear ModulusBulk Modulus
1010 N/m2106 lb/in21010 N/m2106 lb/in21010 N/m2106 lb/in2
Aluminum7.0102.43.47.010
Brass9.1133.65.16.18.5
Copper11164.26.01420
Glass5.57.82.33.33.75.2
Iron9.1137.0101014
Lead1.62.30.560.80.771.1
Steel20298.4121623


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