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Showing posts with label engineering toolbox. Show all posts
Showing posts with label engineering toolbox. Show all posts

Thursday, May 5, 2016

Stress,Strain and Young's Modulus

Stress

Stress is "force per unit area" - the ratio of applied force F to cross section area - defined as "force per area".
tensile compressive shear force
  • tensile stress - stress that tends to stretch or lengthen the material - acts normal to the stressed area
  • compressive stress - stress that tends to compress or shorten the material - acts normal to the stressed area
  • shearing stress - stress that tends to shear the material - acts in plane to the stressed area at right-angles to compressive or tensile stress

Tensile or Compressive Stress - Normal Stress

Tensile or compressive stress normal to the plane is usually denoted "normal stress" or "direct stress" and can be expressed as
σ = Fn / A         (1)
where
σ = normal stress ((Pa) N/m2, psi)
Fn = normal component force (N, lbf (alt. kips))
A = area (m2, in2)
  • a kip is a non-SI unit of force - it equals 1,000 pounds-force
  • 1 kip = 4448.2216 Newtons (N) = 4.4482216 kilonewtons (kN)

Example - Tensile Force acting on a Rod

A force of 10 kN is acting on a circular rod with diameter 10 mm. The stress in the rod can be calculated as
σ = (10 103 N) / (π ((10 10-3 m) / 2)2)
   = 127388535 (N/m2
   = 127 (MPa)

Example - Force acting on a Douglas Fir Square Post

A compressive load of 30000 lb is acting on short square 6 x 6 in post of Douglas fir. The dressed size of the post is 5.5 x 5.5 in and the compressive stress can be calculated as
σ = (30000 lb) / ((5.5 in) (5.5 in))
   = 991 (lb/in2, psi)

Shear Stress

Stress parallel to the plane is usually denoted "shear stress" and can be expressed as
τ = Fp / A         (2)
where
τ = shear stress ((Pa) N/m2, psi)
Fp = parallel component force (N, lbf)
A = area (m2, in2)

Strain

Strain is defined as "deformation of a solid due to stress" and can be expressed as
ε = dl / lo
   = σ / E         (3)
where
dl = change of length (m, in)
lo = initial length (m, in)
ε = unit less measure of engineering strain
E = Young's modulus (Modulus of Elasticity) (N/m2 (Pa), lb/in2 (psi))
  • Young's modulus can be used to predict the elongation or compression of an object.

Example - Stress and Change of Length

The rod in the example above is 2 m long and made of steel with Modulus of Elasticity 200 GPa. The change of length can be calculated by transforming (3) as
 dl = σ l/ E
     = (127 106 Pa) (2 m) / (200 109 Pa) 
     = 0.00127 (m)
     = 1.27 (mm)

Young's Modulus - Modulus of Elasticity (or Tensile Modulus) - Hooke's Law 

Most metals deforms proportional to imposed load over a range of loads. Stress is proportional to load and strain is proportional to deformation as expressed with Hooke's law
E = stress / strain
   = σ / ε
   = (Fn / A) / (dl / lo)         (4)
where
E = Young's modulus (N/m2) (lb/in2, psi)
Modulus of Elasticity, or Young's Modulus, is commonly used for metals and metal alloys and expressed in terms 106 lbf/in2, N/m2 or Pa. Tensile modulus is often used for plastics and is expressed in terms 105 lbf/in2 or GPa.

Shear Modulus

S = stress / strain
   = τ / γ
   = (Fp / A) / (s / d)         (5)
where
S = shear modulus (N/m2) (lb/in2, psi)
τ  = shear stress ((Pa) N/m2, psi)
γ = unit less measure of shear strain
Fp = force parallel  to the faces which they act
A = area (m2, in2)
s = displacement of the faces (m, in)
d = distance between the faces displaced (m, in)

Elastic Moduli

Elastic moduli for some common materials:
MaterialYoung's ModulusShear ModulusBulk Modulus
1010 N/m2106 lb/in21010 N/m2106 lb/in21010 N/m2106 lb/in2
Aluminum7.0102.43.47.010
Brass9.1133.65.16.18.5
Copper11164.26.01420
Glass5.57.82.33.33.75.2
Iron9.1137.0101014
Lead1.62.30.560.80.771.1
Steel20298.4121623


Densities of some metals and alloys

The density of some common metals and alloys are indicated in the table below:
Metal or AlloyDensity
(kg/m3)
Actinium10070
Admiralty Brass8525
Aluminum2712
Aluminum - melted2560 - 2640
Aluminum - 11002720
Aluminum - 60612720
Aluminum - 70502800
Aluminum - 71782830
Aluminum bronze (3-10% Al)7700 - 8700
Aluminum foil2700 -2750
Antifriction metal9130 -10600
Antimony6690
Babbitt7272
Barium3594
Beryllium1840
Beryllium copper8100 - 8250
Bismuth9750
Brass - casting8400 - 8700
Brass - rolled and drawn8430 - 8730
Brass 60/408520
Bronze - lead7700 - 8700
Bronze - phosphorous8780 - 8920
Bronze (8-14% Sn)7400 - 8900
Brushed metal7860
Cadmium8640
Caesium1873
Calcium1540
Cast iron6800 - 7800
Cerium6770
Chemical Lead11340
Chromium7190
Cobalt8746
Constantan8920
Columbium8600
Constantan8880
Copper8940
Cupronickel8908 - 8940
Delta metal8600
Duralumin2790
Electrum8400 - 8900
Eroded metal7860
Europium5243
Gallium5907
Germanium5323
Gold19320
Hafnium13310
Hatelloy9245
Indium7310
Inconel8497
Incoloy8027
Iridium22650
Iron7850
Lanthanum6145
Lead11340
Light alloy based on Al2560 - 2800
Light alloy based on Mg1760 - 1870
Lithium534
Magnesium1738
Manganese7440
Manganese Bronze8359
Manganin8500
Mercury13593
Molybdenum10188
Monel8360 - 8840
Neodymium7007
Nichrome8400
Nickel8908
Nickel 208090
Nickel 2008890
Nickel silver8400 - 8900
Nickeline8770
Nimonic8100
Niobium8570
Osmium22610
Palladium12160
Phosphor bronze8900
Platinum21400
Plutonium19816
Red Brass8746
Silver10490
Sodium971
Solder 50/50 Pb Sn8885
Stainless Steel 7480 - 8000
Steel7850
Tin7280
Titanium4500
Tungsten19600
Uranium18900
Vanadium5494
White metal7100
Wrought Iron7750
Zinc7135
Zirconium6570
Yellow Brass8470